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Next Generation Conveyor Monitoring System

Conveyor Lubrication Systems (Single Line)

Trolley Wheel Greasers

Conveyor Lubrication Systems (Multi-Line)

Next Generation Conveyor Monitoring System

체인신율 보전 모니터링 시스템 / 输送机监控系统 / コンベヤ監視システム

 

manufactures conveyor maintenance and lubrication products that are used by large and small facilities all over the world. Our line of products help to keep conveyors running smoothly which can reduce downtime significantly.

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输送机监控系统 / コンベヤ監視システム
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Conveyor Brush Cleaners (Non Powered)

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Conveyor Brush Cleaners (Powered)

Conveyor Lubrication

Conveyor Chain Greases

Next Generation Conveyor Monitoring System

 

Mighty Lube, the industry leader in conveyor monitoring and lubrication, is excited to introduce our new and improved monitoring system. Launched in September of 2016, The Next Generation Conveyor Monitoring System brings state of the art technology to preventative and predictive maintenance.

If you are looking for the ultimate conveyor maintenance tool that can collect, display and predict the maintenance aspects of your conveyor, we assure you will not find another product like this.

Our Conveyor Monitoring Systems provide the perfect solution to Predictive and Preventive Conveyor Maintenance! Click below to explore the family of Mighty Lube Next Generation conveyor monitoring systems.

Permanent Conveyor Monitoring System 9104M

Introducing our new and improved Next Generation Permanent Conveyor Monitoring System. Utilizing our proven technology and expertise, we have expanded the networked monitoring system that our customers have come to rely on.

We still provide the most reliable chain wear data and projections. With this system, you can measure chain wear in both Link by Link and 10’ sections as well as monitoring drive amps, chain speed, take-up pressure and drive hours. This permanent conveyor monitoring system also provides data on lube cycles, reservoir levels, head voltage and pump cycles when combined with a Mighty Lube or OPCO lubrication systems.

We listened to our customers while redesigning our Conveyor Monitoring System and added a number of new features you can depend on.

Valuable new features and options:

 

    • Added lubrication screens which time stamp lubrication cycles and changes.

    • New analytical data screens, such as long term chain wear average.

    • Rearrange and deactivate station addresses to group conveyors on the screen in a way that makes sense for your facility.

    • Data export to .xml and .csv formats allow users greater versatility to prepare customized reports.

    • Data Collection Unit can be restarted of from the software.

    • New Critical Alarms and Color Conditions:

 

  • (Chain Error) Adjustable Alarm for Reservoir Level

  • New Color (Blue) notification for showing when system in Lubrication Cycle

  • New Color (Orange) alert for switch error requiring recalibration or cleaning

 

  • New settings allow for more flexibility of email notifications.

  • Scrollable graphs provide the ability to see specific data more accurately.

  • Updated user-friendly dashboard with more efficient features.

  • Time stamped notes field to record changes and conditions on individual systems.

  • Compatible with Windows 10 as well as most previous versions of Windows.

Our Conveyor Monitoring Systems provide the perfect solution to Predictive & Preventive Conveyor Maintenance!

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9104M
Permanent Monitoring System
(4” Overhead Monorail x458 Conveyor)

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输送机监控系统 / コンベヤ監視システム

Additional Software Screenshots

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输送机监控系统 / コンベヤ監視システム

Portable Conveyor Monitoring System

6104M

Utilizing our proven technology and expertise, Mighty Lube developed a new Next Generation Portable chain wear monitoring system. This system was engineered with the customer in mind. It’s lightweight frame and battery power allows our customers to easily move the unit from one conveyor to another. The user-friendly software comes preloaded on a Windows tablet and provides both link by link and 10-foot data. Take a look at what this new portable conveyor monitoring system has to offer!

Product Details

 

  • Monitors Conveyor Chain Wear – Link by Link and 10’ wear

  • Pinpoint exact location of worn areas

  • Detects direction of chain travel

  • Display and print graphs and data

  • Utilizes the latest Patented Technology

  • Multi-line (Portable) Software License and Program Included

  • Includes Windows-based tablet with USB Connection

  • Clamps on conveyor rail for ease in mounting

  • Adjustable to accommodate different chain sizes

  • Lightweight aluminum frame

  • Rechargeable battery provided

Software Screenshots

 

Optional Paint Marker

 

  • Allows for automatic marking of worn links or areas that exceed company set parameters

  • Portable – can be moved from one conveyor to another

  • Power and control provided from Monitoring Head Unit

  • Utilizes Standard Aerosol Paint Can (not included)

  • Includes 8-ft. control cable

  • Available for Inverted and Overhead Conveyors

Portable Models

  • 6103M (3” Overhead Monorail Conveyor)

  • 6104-4/6M (4” Overhead Monorail x458/x678 Conveyor)

  • Additional models available for Inverted and Specialty Conveyors

6104M
Portable Monitoring System
(4” Overhead Monorail x458 / x678 Conveyor)

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输送机监控系统 / コンベヤ監視システム

Single Line Conveyor Monitoring System

This stationary system will only monitor one conveyor line. It is permanent so it cannot be moved between conveyor lines. This single line conveyor monitoring system is ideal for shops with one inverted or overhead conveyor. We also take custom orders for other specialty conveyor systems.

Have more than one conveyor line in your shop? For monitoring multiple conveyor lines see our Permanent or Portable Monitoring Systems.

 

Product Details

 

  • Monitors Conveyor Chain Wear – Link by Link and 10’ wear

  • Display and print graphs and data

  • Utilizes the latest Patented Technology

  • Single Line Software License and Program Included

  • Includes Windows-based tablet with USB Connection

  • Requires 110 volt power

 

Optional Paint Marker

 

  • Allows for automatic marking of worn links or areas that exceed company set parameters

  • Portable – can be moved from one conveyor to another

  • Power and control provided from Monitoring Head Unit

  • Utilizes Standard Aerosol Paint Can (not included)

  • Includes 8-ft. control cable

  • Available for Inverted and Overhead Conveyors

 

Single Line Conveyor Monitoring Models

  • 5700M (RW Enclosed Overhead Conveyor)

  • 5701M (UNI/Rapid Enclosed Overhead Conveyor)

  • 5703M (3” Overhead Monorail Conveyor)

  • 5704-4M (4” w/x458 Overhead Conveyor)

  • 5704-6M (4” w/x678 Overhead Conveyor)

  • Additional models available for Inverted and Specialty Conveyors

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5704M
Single Line Monitoring System
(4” Overhead Monorail x458 Conveyor)

Trolley Wheel Greasers

The ML-201 trolley wheel greasers system lubricates sealed power trolley wheels while the conveyor is running under normal conditions.

  • Reduces downtime and manual labor operations in lubricating conveyor sealed power trolley wheels

  • Properly lubricated wheels can extend the life of conveyor components

  • Eliminates surging caused by non-lubricated and worn wheels, so product can be spaced closer, increasing productivity

  • Conveyor runs smoother, keeps product from swaying, reducing possibility of injury on the line

  • Helps reduce drive power requirements

  • Less waste. A metered amount of lubricant is cleanly and precisely injected into wheels

  • The right lubrication system results in a clean operation—and saves you substantial amounts of time, work and money

  • Overhead or inverted conveyors

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Conveyor Brush Cleaners (Non Powered)

Our conveyor brush cleaners will help you keep your conveyors running at their best. By removing and preventing the accumulation of build-up and debris, these systems reduce part contamination and improve grounding necessary on powder and e-coat lines. Replacement brushes are easy to install and do not require the removal of the entire unit. Mighty Lube has brushes that fit all major enclosed track style conveyors, including Richards-Wilcox, Unibilt, and Rapid. For information on other conveyor types, please contact us.

Cleaning the trolley load bearing surfaces and the rail will improve grounding for better parts coating and also eliminate rejected parts due to contamination!

Enclosed Track Conveyor Brush Cleaning Systems

Richards-Wilcox Channel Brush Cleaner
Model #RW91

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Richards-Wilcox Channel Brush Cleaner
Model #RW91

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输送机监控系统 / コンベヤ監視システム

Unibilt & Rapid Channel Brush Cleaner
Model #UN91

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Richards-Wilcox Chain & Bearing Brush Cleaner
Model #8075-B

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Replacement brushes:
Brass #91312RB
Stainless Steel #91316RB

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输送机监控系统 / コンベヤ監視システム

Unibilt & Rapid Chain & Bearing Brush Cleaner
Model #8074-B

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I-Beam Conveyor Brush Cleaning Systems

Cleaning the chain and bearing surfaces will help eliminate part rejects, prolong the life of your chain, achieve better grounding, increase the performance of your line, and improve lubricant effectiveness! Mighty Lube offers Beam Sweep Brushes in 3″, 4″, and 6” sizes. Ease of installation and removal makes replacing brushes a quick operation, keeping downtime to a minimum. Not only will the removal of debris and accumulated deposits greatly reduce or even eliminate reject parts, but it allows the lubrication system to perform more efficiently, reducing contamination by lubricant as well as debris.

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4-91BC

Rail Brush Cleaner
Model #3-91BC for 3″ I-Beam
Model #4-91BC for 4″ I-Beam
Model #6-91BC for 6″ I-Beam

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40-Y

Trolley Yoke Brush Cleaner
Model #30Y for 3″ I-Beam
Model #40Y for 4″ & 6″ I-Beam

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Replacement brushes for #3-91BC
Stainless Steel
Sides – #913BRS (2)
Top/Bottom – #913BRTB (4)

Replacement brushes for #4-91BC
Stainless Steel
Sides – #914BRS (2)
Top/Bottom – #914BRTB (4)

Replacement brushes for #6-91BC
Stainless Steel
Sides – #916BRS (2)
Top/Bottom – #916BRTB (4)

Replacement brushes for #30Y
Stainless Steel
#30RB (1)

Replacement brushes for #40Y
Stainless Steel
#40RB (1)

输送机监控系统 / コンベヤ監視システム

400-I

Chain & Trolley Brush Cleaner With Crimped Steel Brushes
Model #300-I for 3″ I-Beam
Model #400-I for 4″ I-Beam
Model #600-I for 6″ I-Beam

Chain & Trolley Brush Cleaner With Long-Life, Carbide-Impregnated Nylon Brushes
Model #300-INB for 3″ I-Beam
Model #400-INB for 4″ I-Beam
Model #600-INB for 6″ I-Beam

Replacement brushes for #300-I, #400-I, #600-I
Crimped Carbon Steel
#75RB (20)

Replacement brushes for #300-INB, #400-INB, #600-INB
Long-Life, Carbide-Impregnated Nylon Brushes
#75NRB (20)

Conveyor Brush Cleaners (Powered)

 

OP-08 Conveyor Chain & Trolley Wheel Cleaner

Use our powered conveyor brush cleaners to reduce downtime while it cleans your conveyor system. This system cleans conveyor chains, trolley wheels and trolley brackets. It is designed to fit every size of overhead monorail or power & free conveyor.

  • Automatically cleans while conveyor is in operation

  • Eliminates expensive, time-consuming manual cleaning

  • Removes dirt, rust, scale, paint, and/or chemical residue

  • Brushes shaped for your conveyor, for efficient operation

  • Brush tension can be adjusted while conveyor is running

  • Reduces drag on drive motors, extending life

  • Proper grounding for electrostatic finishing

  • Plated hardware provides longer component life

  • Compact, rugged cleaner is easy to install and service

  • Overhead, inverted and floor conveyors

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Conveyor Lubrication

Lubricant   Temp Range   Flash Point   Base   Advantages

Type ML-65°F~500°F115°FMoS2,Synthetic EsterGood All-Around General Lubricant.
 

Type ML-L-65°F~425°F125°FSynthetic EstersSimilar to TYPE ML, but has no solid film additives. TYPE ML-L uses an ester base, resulting in a much clearer and cleaner lubricant. It works great in applications requiring a lubricant without solid film additives.
 

Type MX-55°F~550°F230°FMoS2,Synthetic EsterHigher flash point provides a slightly more stable, longer lasting lubricant.
 

Type MX-HT450°F~1200°F230°FColloidal Graphite, Synthetic EsterSimilar to MX above, but has a higher operating temperature range.
 

Type CSM-2450°F~1250°F240°FColloidal Graphite, Synthetic EsterHigher Viscosity means slower evaporation allowing penetration at higher temperatures.
 

Type SS3up to 500 °F143°FSynthetic MoS2and EstersFormulated for the coating industry.High lubricity with excellent paint and powder compatibility. Water dispersion qualities make it ideal on washes, where moisture is a problem.
 

Type LDM-55°F~550°F230°FMoS2,Ester SyntheticSpecially designed to reduce and remove particles left from other lubricants or oils on the conveyor. Can run through an oven in temperatures up to 550°F
 

Type GL-65°F~575°F125°FEster SyntheticMighty Lube Type GL lubricant is a specially designed “green” thin-film, anti-wear penetrating lubricant. Type GL uses a naturally occurring biodegradable, environmentally friendly and non-toxic penetrating solvent / cleaner, with an attractive citrus aroma.
 

Type CCL-65° F~575°F130°FSynthetic EsterA specially-designed clean and clear thin-film, anti-wear penetrating lubricant. Type CCL uses a penetrating solvent / cleaner with an attractive light citrus aroma, and it provides a semi-wet lubricant that will break down build up from inferior lubricants or carbons and help clean the conveyor.
 

Type SYN-55°F~550°F430°FPure SyntheticA pure synthetic formulated to withstand the most extreme industrial conveyor applications. TYPE SYN consists of a base fluid that acts as a cleaner, penetrant, and carrier providing a pathway for the other components to reach the wear points. TYPE SYN also has a very high flash point.

Conveyor Chain Greases

Lubricant   Temp Range   Flash Point   Base   Advantages

High Temp Grease
Available in: 14 oz. Tubes
(Larger sizes available)300°F~565°FN/AEstersExcellent mechanical stability with complete rust protection. Exceptionally low volatility attributed to the high-boiling esters. Extreme Pressure properties, typically 55 pounds on the Timken OK Load Test.
 

Multi-Purpose Grease
Available in: 14 oz. Tubes
(Larger sizes available)N/AAluminum ComplexImpact resistant aluminum complex grease recommended for general lubrication service in both mining and industrial application. Low oil separation and good pumpability make it ideal for use in automatic lubrication systems.
Multi-Purpose, extreme pressure, water resistant lubricant manufactured with paraffin base oils, an aluminum complex thickener and rust and oxidation inhibitors.
Provides outstanding film strength, adhesive properties, superior wear protection in heavily loaded and shock-load conditions.
 

Service​

Periodic inspection and service of conveyor lubrication systems and brush cleaners is an important part of a conveyor maintenance program. Mighty Lube recognizes that needs vary by industry and customer. We can tailor a maintenance program for you, whether it involves service on request or even periodic, scheduled service. Please contact us to discuss your needs.

 

Properly serviced lubrication systems help you:

  • Avoid costly conveyor repairs

  • Reduce conveyor downtime

  • Increase productivity by reducing surging and hesitation

  • Control lubricant usage and avoid waste

  • Efficiently utilize labor through automatic lubrication

  • Reduce demands on drive equipment and associated components